Well, this time last year I decided to have the catalytic convertor removed and a 'de-cat' fitted. I didn't expect a vast difference in performance but noticeably there was.
Since then I have played with the idea of having the EGR removed and blanked off. So today thus was done!!!

Instantly I felt a difference; the acceleration is quicker, the ride is very, very smooth and it sounds quieter too whilst the little turbo gently whistles to its hearts content...ahhhh. Nice!

I guess the oil change and all new filters fitted makes a difference too but I am very much impressed how much a cheap modification such as this makes. I drove locally urban, then dual carriageway (60mph) and then back through country lanes home for a couple of hours. The best ride I have experienced since taking ownership five years ago.

So to all of the threads and posts I have read on here as well as 'Your' modification lists on your signatures of this 'mod', a big I would recommend this 'mod' to anyone who hasn't done so already. Its too early to say if fuel consumption is bettered. All I know is this truck glides quickly now. Happy me!!!

I have a few modifications lined up and will post pics when I have them. I just need to fill and straighten out the tailgate and some artwork will grace onlooking motorists soon.

Also, what thickness of aluminium treadplate is appropriate for lining the pick-up bed anyone, 2mm, 3mm, more?? I take it you cut with grinder? You make your own template first or are there plans available to copy? Any advice appreciated. I'd like that 'mod' done by Christmas. Though judging by my yearly 'mods' I'll get on with the tailgate...

Dave,can you tell me what parts you used and can someone explain in idiots terms how to do this please,its on my list

Daz

Hi Daz!

Unfortunately I am one of those 'idiots' who doesn't have the experience to carry out this 'mod'. I understand how its done but I don't have the tools for one nor the time.
I paid my local garage mechanic who is a excellent price wise and expertise I have rarely come across in my driving life.

From reading your posts elsewhere I expect you won't have any issue yourself. I'm sure someone else will chip in and advise you accordingly. I am pleasantly amazed with the performance. Wish I did it last year.

It depends what u want to put in tub. If ur not putting anything heavy in all time then 2 mm should do. Just get it nice and flat to the tub so it won't bend. I cut mine with a plasma cutter but I did a lot of complex cuts. I still had to clean the cut edges up tho. If I were to do it again I would use a jigsaw and a clamped straight edge to get nice neat cuts.

Quote: Discodaz wrote in post #3

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Dave,can you tell me what parts you used and can someone explain in idiots terms how to do this please,its on my list

Daz

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Thanks dave,ive just read the how tos and it sounds easy,providing you know what each part is,if you don't its not so easy..i know what the egr is and where but where are vacuum hoses etc..i will sort it though,

Daz

Costa del bridlington mate...once i know what parts are what,itsa doddle

Daz

Quote: Mallinman wrote in post #5

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It depends what u want to put in tub. If ur not putting anything heavy in all time then 2 mm should do. Just get it nice and flat to the tub so it won't bend. I cut mine with a plasma cutter but I did a lot of complex cuts. I still had to clean the cut edges up tho. If I were to do it again I would use a jigsaw and a clamped straight edge to get nice neat cuts.

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Quote: Discodaz wrote in post #8

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Costa del bridlington mate...once i know what parts are what,itsa doddle

Daz

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Dave, if you are ever stuck for doing bits and pieces on the truck, let me know, I am more than happy to help

Wenn Sie hier auf Links zu eBay klicken und einen Kauf tätigen, kann dies dazu führen, dass diese Website eine Provision erhält.

There some 2nd hand plastic load liners for £20 and Ali chequer for £100 on eBay. Just type in bed liner. I made mine out of 3mm ply board first to use as a template so I didn't screw up my chequer sheet. It's also good to piece it out on ur sheet so u make the most out of ur chequer.

Quote: birdie wrote in post #11

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Dave, if you are ever stuck for doing bits and pieces on the truck, let me know, I am more than happy to help

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Wenn Sie hier auf Links zu eBay klicken und einen Kauf tätigen, kann dies dazu führen, dass diese Website eine Provision erhält.

Quote: Mallinman wrote in post #12

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There some 2nd hand plastic load liners for £20 and Ali chequer for £100 on eBay. Just type in bed liner. I made mine out of 3mm ply board first to use as a template so I didn't screw up my chequer sheet. It's also good to piece it out on ur sheet so u make the most out of ur chequer.

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I'm Fleetwood, mum and Dad are in Thornton, so am always in Thornton. I like working on vehicles, so am always happy to do a favour

That's very good of you!! I appreciate your gesture Birdie! If ever I can help you out with plastering give me a shout.

Any idea how much I'd get for my old catalytic convertor? I was thinking of going to Fould's in your neck of the woods.

I got 40 quid for mine at foulds

Nice one! I'd expected £35 tops so anything more is a bonus. Thanks

Dave, the arch covers are just that, covers that go on over the arches. If you need some I've got 2 spare you can have if you want 'em

Discodaz, check out the how to's on here, egr removal is simples. Two ways really just blank off egr and take unit of, then you can take cooler as well from side, done Warrior, but done the disco as well.

Quote: krutly wrote in post #19

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Dave, the arch covers are just that, covers that go on over the arches. If you need some I've got 2 spare you can have if you want 'em

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