RE: Oliver's building mess.

#251 by Mallinman , Wed Nov 11, 2020 8:58 pm

DPUK have now started selling a kit for your 2.5 engine trucks. You can buy a everything to swap the engine in a weekend from those boys. I use them for merc parts and they built me a special fuel pump. The owner luke is a real nice chap.


2005 OM605 superturbo. Borgwarner s200 @3bar ,3 Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
Mallinman
Posts: 3.659
Date registered 10.10.2012


RE: Oliver's building mess.

#252 by Mallinman , Sat Mar 13, 2021 10:11 pm

Ran out of projects recently so I decided to finally getting round to swapping the rear drums for discs as the truck goes very fast but stops not so fast. Got drilled grooved and vented discs on front and ebc pads which made a huge difference. So I thought if I also did the back it would twice as good.
Im using the ends off a shogun sport axle. Only problem is the half shafts on my truck are a lot larger than standard with it being an import. Everything is bigger for some reason. So I need to swap the shafts out the rear bearing carriers. I reckon u guys with the English trucks could just do a straight swap. Only be a day job I reckon. Bild entfernt (keine Rechte)
Picture off the shaft end difference


2005 OM605 superturbo. Borgwarner s200 @3bar ,3 Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
Mallinman
Posts: 3.659
Date registered 10.10.2012


RE: Oliver's building mess.

#253 by Mallinman , Sat Mar 13, 2021 10:13 pm

Only issue Ive had so far is the bearing puller. I had to make an extension. First on worked on first pull but only just. So built a massive Heavy duty one. Bild entfernt (keine Rechte)


2005 OM605 superturbo. Borgwarner s200 @3bar ,3 Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
Mallinman
Posts: 3.659
Date registered 10.10.2012


RE: Oliver's building mess.

#254 by Mallinman , Sat Mar 13, 2021 10:20 pm

Combine that large tool with another. A mahoosive puller I got and some added extra oxy/propane torch used to its full potential and the things fell off. Bild entfernt (keine Rechte)
Now I just got to put everything back together. But with the shafts off my axle with the hubs off the shogun and the new bearings and abs rings for my axle . Everything swaps the same bearing and shaft wise. Lucky really. Only difference is the shaft size. And no comment @123hotchef about my shaft size. Ive also got some new back plates to make as I refuse to pay £156 a side for 1/2mm thick plates. Il put some more photos up as I reassemble


2005 OM605 superturbo. Borgwarner s200 @3bar ,3 Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
Mallinman
Posts: 3.659
Date registered 10.10.2012


RE: Oliver's building mess.

#255 by Mallinman , Sat Mar 13, 2021 10:29 pm

This was puller extension version one. Bild entfernt (keine Rechte)
It warped getting the first one off with heat from the torch. I put it in the hydraulic press after to straighten it and it got to 16tonne then buckled and blew out and nearly took half my face off and caused me to throw away my boxers and wash my boots out. So I thought I best stop being a useless half bodge it tool maker and make something manly.


2005 OM605 superturbo. Borgwarner s200 @3bar ,3 Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
Mallinman
Posts: 3.659
Date registered 10.10.2012


RE: Oliver's building mess.

#256 by Heathen , Sun Mar 14, 2021 12:59 am

Never messed with the rear axle much - is this set up pushing the shaft out of the bearings?


'02 K74 single cab.


 
Heathen
Posts: 1.079
Date registered 05.20.2016


RE: Oliver's building mess.

#257 by Mallinman , Sun Mar 14, 2021 8:16 am

Yea. Its pulling the bearing race off the shaft


2005 OM605 superturbo. Borgwarner s200 @3bar ,3 Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
Mallinman
Posts: 3.659
Date registered 10.10.2012


RE: Oliver's building mess.

#258 by 123hotchef , Wed Mar 17, 2021 7:27 pm

Quote: Mallinman wrote in post #252
Ran out of projects recently so I decided to finally getting round to swapping the rear drums for discs as the truck goes very fast but stops not so fast. Got drilled grooved and vented discs on front and ebc pads which made a huge difference. So I thought if I also did the back it would twice as good.
Im using the ends off a shogun sport axle. Only problem is the half shafts on my truck are a lot larger than standard with it being an import. Everything is bigger for some reason. So I need to swap the shafts out the rear bearing carriers. I reckon u guys with the English trucks could just do a straight swap. Only be a day job I reckon.
Picture off the shaft end difference


the shafts are also shorter IIRC or wait is it longer I forget old age


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123hotchef
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RE: Oliver's building mess.

#259 by 123hotchef , Wed Mar 17, 2021 7:31 pm

Quote: Mallinman wrote in post #257
Yea. Its pulling the bearing race off the shaft


@Mallinman cant you jut weld the race and it just pulls off


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RE: Oliver's building mess.

#260 by Mallinman , Wed Mar 17, 2021 7:54 pm

Weld the race to what??


2005 OM605 superturbo. Borgwarner s200 @3bar ,3 Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
Mallinman
Posts: 3.659
Date registered 10.10.2012


RE: Oliver's building mess.

#261 by 123hotchef , Thu Mar 18, 2021 7:04 am

nothing just weld it to distort/shrink it and it comes off


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RE: Oliver's building mess.

#262 by Mallinman , Thu Mar 18, 2021 7:34 am

I see. Possibly. It took a lot of heat to get them to shift.


2005 OM605 superturbo. Borgwarner s200 @3bar ,3 Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
Mallinman
Posts: 3.659
Date registered 10.10.2012


RE: Oliver's building mess.

#263 by 123hotchef , Thu Mar 18, 2021 8:04 am

too late now! use stick or better still if u can get it in there tig with no filler


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