RE: Oliver's building mess.

#101 by Swagger , Thu Sep 22, 2016 9:59 pm

Zitat
... Yea my brains trying to figure it all out ...



LOL


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RE: Oliver's building mess.

#102 by Mallinman , Sun Oct 02, 2016 7:49 pm

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Getting thru the pipe work today. Electrics all done now. Hopefully my flywheel will be back on Wednesday.


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#103 by 123hotchef , Sun Oct 02, 2016 8:16 pm

looking great mate


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RE: Oliver's building mess.

#104 by Mallinman , Sun Oct 23, 2016 7:18 pm

Well after a complete f£&@$¥ng mare with my flywheel I decided to respray the truck. Might as well seems as I've got 4 weeks. Bild entfernt (keine Rechte)


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#105 by Mallinman , Sun Oct 23, 2016 7:19 pm

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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#106 by Mallinman , Sun Oct 23, 2016 7:20 pm

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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#107 by Mallinman , Sun Oct 23, 2016 7:21 pm

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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#108 by 123hotchef , Sun Oct 23, 2016 7:25 pm

what happened with the flywheel


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RE: Oliver's building mess.

#109 by 123hotchef , Sun Oct 23, 2016 7:27 pm

raptor black


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RE: Oliver's building mess.

#110 by Mallinman , Sun Oct 23, 2016 7:28 pm

Quote: 123hotchef wrote in post #109
raptor black

Of course. Thru a gravity gun tho.


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#111 by Mallinman , Sun Oct 23, 2016 7:34 pm

Quote: 123hotchef wrote in post #108
what happened with the flywheel

After 9 weeks the bloke couldn't do it. So now I'm having one completely custom made with twin plate racing clutch to take the torque. Bout another 3 weeks I reckon. They've had all the stuff 2 week now. Company called CG motorsports. real nice guy. Got To change the clutch slave from pull to push tho. Sorted that out. Got a commercial concentric slave off a merc van installed. Just more faff. It will be very strong and reliable wen done tho.


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#112 by 123hotchef , Sun Oct 23, 2016 7:46 pm

Quote: Mallinman wrote in post #110
Quote: 123hotchef wrote in post #109
raptor black

Of course. Thru a gravity gun tho.


hplv gun? thats what i used when i did my bits

sounds expensive for the flywheel and clutch


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RE: Oliver's building mess.

#113 by woody13 , Sun Oct 23, 2016 7:49 pm

Lookin good Ol....


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RE: Oliver's building mess.

#114 by Mallinman , Sun Oct 23, 2016 7:58 pm

Cheers boys. £1200 for the lot. But it's a proper job tho. Still money I didn't wanna spend tho.


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#115 by 123hotchef , Sun Oct 23, 2016 7:59 pm

u will save that money in the long run with reliability


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RE: Oliver's building mess.

#116 by George , Mon Oct 24, 2016 4:44 pm

That is really looking very nice great work


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RE: Oliver's building mess.

#117 by Mallinman , Mon Nov 14, 2016 5:27 pm

Well still got no sodding flywheel. Still waiting. I got stuck in the van out shooting at the weekend and all I could think was that a 4x4 would have got through this. Transits do not do tractor ruts if anyone has an incling to try. It did well. But not good enough. 4wd transit for the next project maybe.


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#118 by yozer13 , Tue Nov 15, 2016 9:16 pm

shouldnt be bad part wise as the newer defender has got the tranny 2.2 engine and box with a landrover transfer box on the back of it.
having a fair bit of trouble getting that flywheel made


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RE: Oliver's building mess.

#119 by Mallinman , Tue Nov 15, 2016 9:43 pm

Spoke to the guy today and he said Defoe next week to come out with it all done on the back side. Then just take measurements and cut the front face back to the right size. Hopefully not long now. I'm getting tired of waiting.


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#120 by Yoda , Wed Nov 16, 2016 6:28 pm

Sorry bout the hassles Ollie. But on the the plus side I love your truck more with every update. Now officially my second favourite truck. After mine of course.


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RE: Oliver's building mess.

#121 by Mallinman , Mon Dec 05, 2016 11:11 pm

Well finally got the flywheel sorted.
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Now just need to get the gearbox 25mm further forward as we can't push the the flywheel out any more as it will be too heavy. 2 options. Either get a lengthened lay shaft or cut and weld the bell housing. Goanna try suss some things out tomorrow over many cups of tea and a pack of chocolate hobnobs.


2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#122 by George , Tue Dec 06, 2016 6:12 pm

that is looking very nice getting close now very interesting well done


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At the moment now got a Saab not no more
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RE: Oliver's building mess.

#123 by Mallinman , Tue Dec 06, 2016 10:05 pm

So I went for option 2. Built a jig to realign it all after.
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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#124 by Mallinman , Tue Dec 06, 2016 10:06 pm

Welded the grinder to a flat plate so I could get even cut lines. Needed to take 30mm out.
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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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RE: Oliver's building mess.

#125 by Mallinman , Tue Dec 06, 2016 10:09 pm

All cut and back in the jig. Measured it all so it's true and level. Ready for tacking.
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2005 OM605 superturbo. Borgwarner s200 @3bar ,3” Stainless exhaust, roll bar, TJM winch bumper, winch BJ spacers and extended shackles, snorkel, iron man suspension, LED light bar x3, 2" body lift


 
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